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The
name Precision Bilt is well known in the field of cylinder
block and casting repair. The methods used have their
roots in almost 50 continuous years of cast iron repair experience
within the same family. This expertise, combined with pride
in workmanship, forms the basis of the excellent reputation
Precision Bilt has earned in the field
of casting repair.
Throughout the history of cast iron repair, attempts have been
made to introduce a variety of new techniques into the marketplace.
Efforts to popularize such techniques have led to claims that
they are technologically advanced, inexpensive and require very
little expertise. Each of these techniques has usually enjoyed
a limited amount of success for a specific type of repair.
Such success is usually followed by attempts to use the methods
in areas of casting repair that are beyond their limited capability.
This, in turn, has led to unsatisfactory repairs that have ranged
from a mere nuisance to costly equipment failures.
Only one method of repair has withstood the test of
time and proven itself consistently effective in all areas of
cylinder block repair. This method requires the slow
preheating of the entire cylinder block to a temperature of
about 1000° F.
Prior to the preheating, the area to be welded is ground out
and specially prepared. Once the casting has reached the desired
temperature, it is maintained at that temperature during the
welding process. Using a gas fusion process, a specially trained
welder begins melting and flowing cast iron or brazing rod into
the area to be repaired. At the same time, the welder is melting
the parent metal so that the two metals flow together and integrally
bond to each other.
Such welding requires a great deal of expertise in recognizing
color changes, and the welder must know how to control the heat
emitted from various areas of the torch flame. Such expertise
comes only after years of training and practice under the supervision
of a master welder.
The cylinder block is then cooled at a very slow and controlled
rate until it is cool enough to be machined. The heating and
cooling processes remove the built-in stresses that occurred
when the block was originally cast at the foundry. This relaxation
of stresses causes distortion on the cylinder block. For this
reason, every block we weld we also completely remachine.
All deck surfaces are milled and the counterbores are recut
to factory specifications. Cylinders are all bored to the next
oversize and liners are hone fitted. The main journal caps are
checked for tightness and replaced if loose. New style stabilizers
are installed and the block is realign bored. Balance shaft
and camshaft journals are checked for correct sizes and alignment.
These cylinder blocks are thoroughly tested, cleaned, and inspected
before leaving our shop. They come back to you looking new and,
in our consideration, they perform better than new blocks. The
methods we use allow us to salvage about 90% of damaged cylinder
blocks.
The number of companies having a good reputation for cylinder
block repair is very small. All of these companies utilize the
gas fusion process as their basic repair. They also use a variety
of different repairs, depending on the nature and location of
the repair needed. We have an excellent reputation for our cylinder
block repair and we are looking forward to doing business with
you.
If you have any further questions or wish to confer more on
our methods of repair, please feel free to contact us. |
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